MOBILE RACKING

Key features:
  • Based on standard selective racking, new or existing
  • Mobile bases moving on rails
  • Access to material by opening only the necessary aisle
  • Control on the system or by remote control
Ideal for:
  • Refrigerated warehouse or freezer
  • Restricted space

A mobile racking system provides extremely high density by eliminating traffic aisles between rows of racking. The rows of racking are installed on mobile bases that move to allow access to the products.

Standard racking system installed to compare to mobile racking
Mobile racking saves a lot of footprint
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How does a mobile pallet rack work?

Mobile racking is an innovative concept that will increase your storage capacity by up to 80% or reduce the space required by 40% compared to traditional static racking.. The system is made up of four main elements:

Une vue de coupe du palettier mobile compatta

Mobile bases

The bases of the mobile racking which allow the movement of the pallet rack are designed according to the load to be moved. The mobile bases can measure up to 70 m (230’) in length and support up to 1000 tons. Their management by inverters ensures soft and gradual movements. The mobile bases can even be trimmed to allow the building support columns to be avoided.

Rails

Each system has two types of rails: guide rails and running rails. The number of rails per system depends on the load that the mobile bases must support. The rails can be fixed directly into the concrete slab in the case of a new construction. In an existing warehouse, the floor will need to be cut to accommodate the rails. It is also possible to install the rails on the existing surface and raise the floor around it so that the rails are perfectly levelled with the ground.

Racking

The bases of the mobile racking system can accommodate any type of new or existing racking. It is very versatile. You can even install cantilever racking or even metal shelving for small parts.

Electrical system

The mobile racking is controlled and managed by a main electrical panel installed at a fixed location. This is connected to the mobile bases via cables which supply the electric current between them. This provides energy to the control panels installed on each mobile base which allows them to be moved from left to right.

What safety systems are available for mobile pallet racking systems?

Extremely safe, the mobile racking offers a series of devices to guarantee user safety. First, a light curtain positioned at each access point of the mobile racking controls the entry and exit of operators. If an obstacle is left in the aisle, it will be detected by the series of photoelectric cells positioned along the mobile bases and the movement will be stopped immediately. The operator must always approve base movements by pressing the consent button. Finally, lights and a buzzer alert worker when the system is in motion.

What are the best applications for mobile pallet trucks?

Regardless of the type of product stored, the mobile pallet rack will increase inventory or store the same material in much less space. One application that particularly benefits from this concept is refrigerated or freezer storage. Considering the high costs of keeping the space at a specific temperature, it makes sense to want to “reduce the space to be cooled” or “increase the amount of material in inventory”, depending on the situation. Reducing cooling costs is therefore an important factor that makes mobile racking a profitable decision!

Is a mobile pallet rack the right solution for your application?

The mobile racking system could dramatically change your storage capacity. Like the mobile shelving system, eliminating the space normally occupied by circulation aisles can pay off. But to really know that, you have to do an in-depth study of your products, your storage space and your operations. MSK can help you by carrying out a complete audit that will allow you to determine the best way to achieve your business objectives. Contact us to get started!

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